
AUTOMATIC COMPRESSION TESTING MACHINE - 500 KN
Model Number : TM-042AC.500
Manufactured as per International design, Plate model for highest mechanical stability, accurate centering of load and excellent repeatability. Automatic pace rate control, auto stop and manual release on failure of test specimen. As per EN 12390‑4, ASTM C109, AASHTO T22, IS : 14858 (2000). Further details as mentioned in Technical Part on following pages. Note: We strongly recommend using a servo voltage stabilizer to protect the Compression Testing Machine from overvoltage. The machine incorporates sensitive electronic components. Operating it without a stabilizer may cause serious damage or breakdown, which will not be covered under warranty.”
Compliance With International Standards:
Our machine is designed to meet the stringent requirements of cement testing, ensuring compliance with the following international standards:
- IS: 4031 (Part 6)
- EN 196-1
- ASTM C109
- ISO 679
- BS 4550-3.4
- JIS R 5201
- IS: 14858 (2000)
Automatic Test Execution:
The machine automates the entire testing process for efficiency and accuracy. Key features include:
- Set Parameters: Enter the specimen dimensions and pace rate.
- Simple Operation: Place the specimen and center it on the lower platen.
- Fully Automated Testing:
- Rapid piston approach.
- Automatically maintains the set pace rate throughout the test.
- Determines stress and logs data without manual intervention.
- Stops motor and save the readings automatically upon specimen failure.
- Data Management:
- Stores all test results internally with date, time, and results in mPa, N/mm², or kg/cm².
- Results can be saved to an attached USB drive or communicated online to a PC.
- Live graph generation during the test on both the touch screen and connected PC.
- Optional built-in printer available for direct report printing.
Additional Features:
- Operates on 240V, 50-60Hz, single-phase power.
- Dual-stage pump for fast piston approach and precise execution.
- Conforms to EN 196-1, ASTM C109, ISO 679, BS 4550-3.4, JIS R 5201.
- Adjustable pace rate: 1 kN/sec to 10 kN/sec.
- Auto-stop functionality after test completion.
- Soft platen-to-specimen contact for smooth load rate control from the start.
- Servo motor-driven mechanism for enhanced reliability.
Frame:
- Four-column, high-stiffness welded frame for superior stability.
- Heavy-duty spherical seat for initial free alignment and automatic jamming during the test.
- Surface hardness of platen: 55 HRC, flatness tolerance: 0.03 mm (traceable certificate available upon request).
- Optional piston travel limit switch
- Emergency stop button for safety.
- Servo motor-driven design with live online graph displayed on a 7" touch screen.
- User-friendly graphical display.
- Displacement-controlled variant available (at extra cost).
- Stores up to 100 test results on the touch screen.
- Inbuilt USB drive for easy data transfer.
Salient Features of Data Manager PC Software (Optional)
- Two-way communication: Operate the machine via PC or touch screen controller.
- Results and graphs are saved directly in Excel format.
- Records customer details, specimen aging, cube identification marks, and testing date/time.
- Prints detailed reports directly from the computer.
- Allows selection of test parameters such as pace rate, sample size, and area.
- Supports various test types, including flexural, CTM, and aggregate crushing.
This machine is indispensable for precision cement testing, meeting the highest standards required for construction and civil engineering projects.
| Capacity | 500 Kn |
|---|---|
| Platen size in mm | 200 mm Dia |
| Ram Dia in mm | 120 mm |
| Ram Travel in mm | 50 mm |
| Vertical daylight in mm | 230 mm |
| Horizontal daylight in mm | 230 mm |
| Least count | 0.01 KN |
| Load indication and Control | 4" Coloured touch screen controller |
| Accuracy | ± 1% |
| Pace rate controlling accuracy | 10% |
| Pumping | Motorized |
| Pump Speed | Dual speed |
| Motor | Stepper Motor |
| Reading | Digital |
| Release valve operation | Required |
| Auto stop after failure of specimen | Available, machine stops after completion of test |
| Auto Release of Pressure after specimen failure | Not Available, Need to release pressure manually after the completion of test |
| Calculation of result | Automatic |
| Holding of Max.Load | Yes |
| Pace Rate or Rate of Loading indication | Yes |
| Operator skill to control Pace Rate | Not Required |
| Bar Graph | Yes |
| Multi Channel operation | 3 channel operation possible, flexural and compression frame can be attached |
| Saving of records | Possible-10 reading |
| Real time graph | Available, on controller itself |
| Printer interface (Direct connectivity to printer w/o computer) | In built |
| Flexural attachment | Possible, all calculations will be made automatically |
| Splitting Tensile Test | Possible, all calculations will be made automatically |
| Auto internal Calibration without proving ring | Yes |
| Piston over travel safety cut off | Available |
| Over load safety cut off | Yes |
| Shot circuit protection | Yes |
| Overall Dimensions | |
| Weight approx in kg | 292 Kg. |
| Power Supply | 230V AC, Single phase |
| Standard Supply | Spacers - 3 nos. |
| Pen drive | |
| 2.5 meter cord wire with plug | |
| Pumping unit | |
| Loading unit | |
| Optional fittings at extra cost | PC software |
| Displacement controlled operation | |
| Modulus of Elasticity Calculation (MOE) attachment | |
| Split tensile test attachment | |
| Flexural test attachment | |
| LAN Connectivity |

CTM SOFTWARE WITH PC INTERFACE

SERVO VOLTAGE STABILIZER-(3 KVA)-(SINGLE PHASE)

CEMENT MORTAR FLEXURAL TESTING JIG - EN 196, EN 1015

COMPRESSION FRAME JIG ASSEMBLY AS PER - EN 196

COMPRESSION FRAME JIG ASSEMBLY AS PER ASTM C109

BRICK TESTING ATTACHMENT FOR COMPRESSION TESTING MACHINE

SPLITTING TENSILE ATTACHMENT FOR THIN BED MORTAR OF AAC BLOCKS - (ASTM C1660, ASTM C1006)

ELECTRONIC WEIGHING BALANCE-20 KG-1 GM-WITH INTERFACE TO CONNECT CTM
